How Do You Keep Up with Medical Device Product Development?

The pace of product launch in the medical device industry continues to pick up, responding to the speed at which information is exchanged and the perceived need to introduce the latest product revision to beat competitors.  Original equipment manufacturers are pushing the envelope.

Aragon Surgical, a Palo Alto, CA-based startup medical device firm, and Sunnyvale, CA-based Avantis Medical Systems are both utilizing the services of Connecticut Spring & Stamping (CSS) to keep up.

To meet OEMs’ need for this fast pace in the world of metal stamped parts and springs, engineering expertise is taking on an ever-more important role. Expertise in prototyping parts to test and prove design concepts, suggesting ways to reduce secondary operations to reduce cost, and providing value engineering consulting expertise, are key engineering skills that ensure the success of projects. Behind it all is a foundation of communications and two-way dialogue that ensures that products meet customer requirements.

From the initial customer contact and quotation phase, to prototyping, to value engineering, production tooling, running parts off progressive tooling, and quality control and inspection, the metal springs and stamping business has had to adapt to this rapid pace. Lessons learned by medical device manufacturers Aragon Surgical and Avantis Medical Systems show that each step plays an important role in moving a part from concept to completion at the blazing speeds now considered normal.

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Everyone Agrees the FDA 510(k) Process Needs to be Fixed

We came across this article and thought it was worth reposting:

Everyone Agrees the FDA 510(k) Process Needs to be Fixed

May 25, 2011 By Michael Causey Leave a Comment

Michael Causey, Editor & Publisher, eDataIntegrityReport.com

Both sides played it pretty nice at yesterday’s press conference unveiling a new study analyzing the FDA’s 510(k) review process, but there’s a tension underneath it all: Industry generally thinks the FDA is way too slow and inconsistent in its 510(k) review process and threatens medical device innovation in the US, and FDA seems to agree that the review process needs some tinkering but isn’t so bad and that much of the problem lay with industry anyway.

While he thanked the Institute for Health Technology (InHealth) for conducting the survey and putting together this forum, FDA Director of CDRH Jeffrey Shuren cautioned that its findings should not be accepted without putting them in some perspective. He noted that the survey was only answered by about 10% of industry, and that those respondents were those who tended to have more complicated than average 510(k) situations.

That said, Shuren acknowledged that CDRH has to do a better job preventing high levels of employee turnover. InHealth’s survey found that one of six or seven reviewers left during the 510(k) review process they were working on, which clearly slows the process and makes life more difficult for medical device companies, especially smaller ones.

Shuren also said FDA and CDRH should and will produce more guidances and will work to address consistency issues. He also said that CDRH should do a better job of identifying those 510(k) applications that won’t be approved as early in the process as possible, therefore spending less time on those.

But Shuren also noted that industry, especially smaller device companies, isn’t doing such a hot job on its 510(k) submissions. For example, a recent FDA study found that about half of all submissions arrived at the agency missing key information out of the gate. He also challenged companies, again especially smaller ones, to take more advantage of pre-submission meeting opportunities with FDA.

The survey is part of “A Comprehensive Analysis of the FDA 510(k) Process: Industry Practice and the Implications for Reform,” a study funded by the Institute for Health Technolog (InHealth), a nonprofit foundation that supports research and analysis into the role of medical technology in advancing healthcare and patient quality of life. Bottom-line, it found that the vast majority of respondents (68%) say it is critically important that the regulatory process be predictable, and that 85% said they’d seen “substantive changes” from FDA in its 510(k) review process in the past three years.

The survey offered a number of recommendations it said would improve the process:

Enhance predictability

  • Increase number of guidance documents
  • Timely update of guidance documents
  • Clear and timely communication of new FDA expectations before publication in guidance

Increase process consistency

  • Increase training (particularly implementation of current regulations)
  • Reduce perceived differences in agency follow-through (by enhanced communication)
  • Reduce reviewer turnover

Ensure efficient review process

  • Preparation of clear and complete submissions
  • Eliminate repeat requests of information already provided
  • Timely access to meetings
  • Increased use of interactive review concept

Close gap with international systems

  • Continued harmonization efforts (GHTF)
  • Sharing best practices (particularly on process side), while acknowledging differences in regulatory requirements

Increase attention to specific needs of small companies (while maintaining a level playing field)

  • Improve opportunities for interaction
  • Provide training support in areas where small companies tend to face particular challenges

Monitor effect of process changes

  • Evaluate impact of any process changes through appropriate performance metrics
  • Work with industry to monitor process performance over time

It appears that FDA and industry agree that the 510(k) process is broken. But things get more complicated when they begin to discuss how badly its broken, and what’s needed to fix it.

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New Tenant at Purdue Research Park Offers Drug Delivery System

A company that specializes in developing devices to deliver injected freeze-dried drugs, diagnostics and vaccines has become a tenant in the Purdue Research Park.

LyoGo, founded in 2009 by Rush Bartlett, Arthur Chlebowski, and Peter Greco, has developed patent-pending technology that stores a lyophilized, or freeze-dried, drug in one chamber and liquid diluents in the other. David Giddings, a medical industry veteran with more than 30 years of experience, is CEO. Charles Haywood, business development adviser, also is president and CEO of Mansfield-King, a contract manufacturer of personal-care products that was the fifth-fastest growing company in Indiana in 2010.

LyoGo was formed for the purpose of developing innovative drug-delivery systems. LyoGo is focused on engineering delivery systems which offer a superior user experience, are intuitive to use, improve safety and sterility, and substantially reduce or eliminate the need for refrigeration at room temperature, which improves drug storage and distribution. LyoGo develops systems for delivering drugs that are intentionally designed to easily fit into the established drug-filling processes of leading pharmaceutical companies.”

This is cool technology because freeze dried drugs don’t necessarily require refrigeration and can be kept for years at room temperature instead of a few hours. (Case in point- I have a jar of Folger’s Freeze Dried Coffee Crystals of which I only use a couple of tablespoonfuls once a year to make Christmas cookies.  I have had the same jar for years, and my cookies still taste great- ask my husband…) Drugs like this can be used for stockpiling vaccines and for diabetes and cancer drugs.  This is an excellent addition to West Lafayette’s life science industry.

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How Do You Explain Regulatory Compliance?

When I was writing the last blog post for Building a Business Case, I really struggled with how to emphasize the importance of understanding regulatory and certification requirements ahead of time so that you could design your product around any codes or standards you need to meet.  Afterwards, I came across “Designing for Regulatory Compliance”.  It really goes into detail on the subject and explains how essential this concept is.

“Let’s start by understanding the goals of the regulatory processes. In general, they exist to ensure that safe and effective products are delivered into the market place with appropriate risk-benefit ratios. Every manufacturer, designer, regulatory professional, medical practitioner, and consumer has this as a common goal. However, if this is the case, why are there continually issues?  The issues originate in the way regulatory compliance is treated during the development process. It is often seen as an afterthought or a necessary evil to be tested for and sometimes gamed at the end of the process when negative regulatory feedback is very frustrating and expensive. Even one request for additional information can be devastating to a company’s plans and financial well-being. Funding for start-ups and small companies is often tied to regulatory milestones.

So what can you do? With existing ‘design for …’ processes, teams consist of the stakeholders who ensure successful execution of the plans. Similarly, companies can incorporate regulatory affairs professionals (or those with extensive regulatory experience) directly into their design teams to ensure that the regulatory concerns and requirements are addressed in planning and subsequent design phases. This approach encourages the team members to use their experience and expertise to design products and test programs that will allow the creation of regulatory-ready products.

Design for regulatory is a valuable concept, regardless of future changes to agency requirements or processes. Other ‘design for…’ paradigms have shown that up-front, early consideration of tasks that are usually performed at the end of the product development process reduces time to market and costs associated with redesign.
The development of a solid regulatory strategy and the incorporation of regulatory resources into the design process will ensure fewer surprises and allow for more efficient and potentially easier FDA submissions. This paradigm can also yield better competitive information and product positioning and potentially create a competitive advantage in the marketplace.”

Mr. Saltzstein, being an actual product designer, explains the process much better than I could ever hope to.

March 9, 2011 – Conexus Manufacturing Connections Lunch & Learn

Conexus_Arrows You’re Invited
Conexus Indiana and Bingham McHale
are pleased to invite you to the
2011 Manufacturing Connections
Lunch-and-Learn Series:

Topic:

International Logistics 101: Saving on Shipping Costs

Panelists:

Jim Jelinek, Director of Operations, Langham Logistics
Representatives from Langham Logistics

Date and Time:

March 9, 2011
11:00 a.m. - 1:00 p.m.
11:00 a.m. – 11:45 ~ Networking
11:45 a.m. ~ Panel Presentation

Location:

Bingham McHale LLP
10 W. Market Street,Suite 2700
Downtown Indianapolis

Click Here to Register

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September 21-22, 2010 – Design Control for Medical Devices

Design Control for Medical Devices

Meeting FDA’s 21 CFR 820.30 Rules for Quality Design and Manufacturing

2 day course (8:30 a.m. – 5:30 p.m.)

Get Your Training Direct from Former FDA Device Officials

Learn straight from the source – former FDA inspectors, rulemakers, and trainers from the global consulting team of EduQuest.

  • March 18-19, 2010, Las Vegas, NV
  • September 21-22, 2010, Wilmington, DE

Design control is required for all medical devices sold in the U.S., EU, Japan, and several other countries. In addition, there’s relentless pressure from both FDA and Congress to improve device design control and manufacturing.

Get more information.

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Biomet Expands and Creates nearly 280 jobs

According to last week’s IBJ, Warsaw’s orthopedics giant Biomet Inc. plans to invest $26 million to grow operations, adding 278 jobs by the end of 2012. Biomet’s Warsaw Center of Excellence initiative calls for facility improvements and new equipment that will allow the company to consolidate manufacturing activities from New Jersey and expand Research-and-development and administrative services.

The Indiana Economic Development Corp. offered $2.75 million in performance-based tax credits and up to $200,000 in training grants to help the company expand. Biomet also will get a 10-year tax abatement approved by the Kosciusko County Council.

This is big news for Kosciusko County as Biomet is a tremendous asset for them and provides both community and economic support to the county.

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May 28, 2010 – Carb Day PLM & Lean Product Development Seminar

Carb Day PLM & Lean Product Development Seminar

Friday, May 28, 2010
8:00 – 3:30 PM
At the Brickyard Crossing Resort

Registration and Coffee 7:30 a.m.
Introduction 8:00 a.m.
PLM & Lean Product Development Seminar 8:15 a.m.
Handout Box Lunches & Shirts 10:00 a.m.
Trackside Tower Terrace Pit Row 10:15 a.m.
Indianapolis 500 Final Practice 11 a.m. – Noon
Firestone Freedom 100 12:30 p.m.
Indianapolis 500 Pit Stop Challenge 1:30-3 p.m.
Vintage Car Laps 3:20 p.m.
Miller Lite Carb Day Concert (ZZ Top) on Miller Lite Stage 3:30 p.m.

Click here to register.

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May 11, 2010 – Creating Connections: The Importance of Building Business Needs

Creating Connections: The Importance of Building Business Networks

Tuesday May 11, 2010, 8:00A to 4:30P
Purdue University – West Lafayette, Indiana

Purdue University is pleased to collaborate with universities, colleges, national manufacturing associations, and economic development agencies in hosting manufacturing summits. The annual Advancing Manufacturing Summit, held each spring on Purdue’s West Lafayette campus, brings industry, government, and academic leaders to Purdue to address emerging global manufacturing economic and technology issues. Regional summits are developed in close collaboration with regional partners to ensure topics and concerns of local interest are emphasized at the event.

Click here for more information.

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April 12-14, 2010 – Plastics in Medical Devices conference

Plastics processors to weigh in on medical device development

Plastics processors will play a major role in the upcoming Plastics in Medical Devices conference in Cleveland.  Senior officials from a half-dozen leading medical molders are among the 33 presenters who will lend their expertise to the April 12-14 program, including:

  • Mike Fritschy, Director – Global Program Mgmt., Nypro Healthcare
  • Michael Hansen, Sr. Tech. Dev. Engineer, Mack Molding Co.
  • Stephanie Harrington, VP, Frantz Medical Development Ltd.
  • Tom Houdeshel, President, Atek Plastics
  • Lisa Jennings, President, PMC LLC
  • Brenan Riehl, President & CEO, GW Plastics Inc.

Plastics NewsGlobal Group is bringing this successful European event to North America for the first time, to provide a meeting point afor all segments of the medical device manufacturing supply chain – from polymer suppliers and designers through to the medical device OEMs and their major pharma customers.

KEY DETAILS:

What: Plastics in Medical Devices 2010
When: April 12 (workshops), April 13-14 (conference)
Where: LaCentre Conference Center, Westlake (Cleveland), Ohio
Register & full agenda: www.plasticsinmedicaldevices.com
Contacts: Robert Grace (program) at rgrace@crain.com
or 330-865-6151
Linda Whelan (sponsorships) at jwhelan@crain.com
or 330-865-6103

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April 21-22, 2010 – BIOMEDevice – An MD&M Event

BIOMEDevice – An MD&M Event

Find Unparalleled Resources at New England’s Industry Event for Medical Device and Biopharma Development and Manufacturing

Regardless of your particular product design, development, or manufacturing needs, BIOMEDevice offers the widest array of products and services for every medical specialty and application.

Fresh Ideas, Innovative Solutions, and a Wealth of Resources—All in One Place

A visit to BIOMEDevice is the most efficient way to explore the latest advances in medical-grade materials, assembly components, electronics, design and engineering support, production equipment including automation and controls, information systems, medical device software, clinical connectivity and device interoperability, regulatory compliance, packaging materials and machinery, sterilization systems, and a full complement of contract services for every aspect of the medical product development process…from initial start-up and R&D through end-product marketing.

The Nation’s Leading Suppliers and Industry Experts
BIOMEDevice exhibitors are ready to assist you in designing products that improve quality and reliability, shorten time-to-market, and are easier and more affordable to produce, reduce end-user costs, and enhance patient safety—all key advantages in positioning your products in today’s competitive marketplace.

NEW IN 2010! — Take advantage of FREE presentations right in the expo hall!
The new Innovation Briefs Theater features 30-40 minute presentations from leading OEM suppliers on the latest developments and technologies important to your industry. Uncover better processes, intelligence, and technology and return to your work place with the tools you need to make your business stronger! Admission is complimentary with your show badge.

Co-located with the Nation’s Premier Executive-Level Conference
The BIOMEDevice Forum focuses on convergence and cross-sector collaborations among companies in the biotechnology, medical device, IVD, and pharmaceutical industries. This two-day event brings together key players involved in investing, partnering, licensing, and developing business opportunities in the rapidly growing market for innovative healthcare products.

Make Your Plans Today to Be a Part of BIOMEDevice Boston 2010.

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March 15-19, 2010 – PDA Annual Meeting

PDA Annual Meeting 2010

Join industry and regulatory peers at this meeting to examine manufacturing best practices and strategies to maximize your company’s efficiency and productivity, while delivering safe and reliable drugs to patients.

The 2010 PDA Annual Meeting conference, held March 15-19, will offer talks, workshops and seminars.

Read more.

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March 18-19, 2010 – Design Control for Medical Devices

Design Control for Medical Devices

Meeting FDA’s 21 CFR 820.30 Rules for Quality Design and Manufacturing

2 day course (8:30 a.m. – 5:30 p.m.)

Get Your Training Direct from Former FDA Device Officials

Learn straight from the source – former FDA inspectors, rulemakers, and trainers from the global consulting team of EduQuest.

  • March 18-19, 2010, Las Vegas, NV
  • September 21-22, 2010, Wilmington, DE

Design control is required for all medical devices sold in the U.S., EU, Japan, and several other countries. In addition, there’s relentless pressure from both FDA and Congress to improve device design control and manufacturing.

Get more information.

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Interview with Jena Ringo of Medivative Technologies

Interview with Jena Ringo of Medivative Technologies

Jena Ringo

Jena Ringo

CQ: Tell me about Mediviative Technologies.

Jena: Medivative Technologies, LLC was established in 2002 as a contract manufacturer for the life sciences industry. As a wholly-owned subsidiary of Aircom Manufacturing, Inc., our company draws upon Aircom’s 45 years of experience in metal fabrication, injection molding, tooling, electro-mechanical manufacturing, assembly, design and development, testing, calibration, and packaging. Aircom’s core capabilities provide Medivative with the advantage of operating at a low-overhead facility while using GMP-compliant processes and approaches to medical device manufacturing.

CQ: What do you do?

Jena: I’m a project manager at Medivative Technologies.

CQ: What three words describe Medivative?

Jena: Full Contract Manufacturer.

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Is Indiana’s Economy Dependent On Farming?

Every time I meet someone who is not from or hasn’t visited Indiana, their first reaction is that the state has nothing but corn and soybeans. Wrong. I’ve always known this but recently came across USDA maps that prove it: farming-dependent counties map. So what is Indiana’s economy dependent upon? Clearly manufacturing.

But so many people in Indiana also perceive that the state’s economy is agricultural based. What Hoosiers need to realize is manufacturing is what we know. Sure, the automotive industry has deep, deep roots in the Indiana. And yes, we all know about the woes of automotive manufacturing. Again, manufacturing is still an asset. The challenge, though, is to leverage this asset and identify how Indiana manufacturing can be strong once again.

It’s time for a little strategy work.

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